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Metal deck roofs

Key Properties

QUINN-therm

  • does not readily absorb water, making it suitable for use in damp environments;
  • is light, robust and easy to handle; it may be worked using a saw or sharp knife;
  • is durable and will perform for the service life of the building.


Meeting Regulations


Thickness of QUINN-therm QRFR to meet rquired U-value (W/m2K)
Required U-value (W/m2K) 0.25 0.22 0.20 0.18 0.16
Thickness of QUINN-therm (mm) 90 100 110 125 140

Results based on roof construction of:
Lightweight metal deck, QUINN-therm QRFR, waterproofing membrane. 5 fixings/m2.
Calculations performed to BS EN ISO 9646:1997, taking account of repeating thermal bridges.


Design Notes

  • Detail perimeters to minimise thermal bridging and air infiltration at wall/roof junctions.
  • The fixing pattern should be determined from the predicted uplift forces, and the type of fixing selected. Consult Quinn Technical Services for advice.
  • Whilst QUINN-therm QRFR boards are compatible with a wide range of membranes the membrane manufacturer should always be consulted to confirm compatibility.


Introduction

QUINN-therm QRFR (Quinn Flat Roof) is a PIR (polyisocyanurate) insulation board intended for use in lightweight metal roof decks covered with single ply roofing membranes. QUINN-therm consists of a core of PIR foam bonded on both faces to composite aluminium facings; the gas filled cells give QUINN-therm its high thermal performance and strength.

Lightweight metal deck construction enables rapid weatherproofing of large roof spans. In a typical system the metal deck is covered with a VCL then rigid insulation boards are mechanically fixed to the deck.

The waterproofing layer - usually a single-ply polymeric membrane is then laid and fixed through to the deck. QUINN-therm QRFR is an ideal solution for such roofs: its low thermal conductivity minimises the insulation thickness, while the boards provide a stable substrate for installing the waterproofing.


Installation Guidance

  1. Lay the vapour control layer over the metal deck with laps sealed and edges bonded to the roof perimeter.
  2. Lay QUINN-therm boards in brick bond, with long edges at right angles to the troughs of the deck. Ensure board ends are supported on the crowns of the deck.
  3. Fix QUINN-therm boards to the deck with mechanical fixings, which should be at least 50 mm from board edges.
  4. Lay and fix the waterproofing membrane.


Notes

  • Butt boards tightly together to form a continuous layer of insulation.
  • Cut boards neatly around penetrations. Seal gaps with expanding foam.
  • Avoid high point loads on boards during installation.


Handling & Storage

QUINN-therm QRFR boards are supplied in shrink-wrapped packs. Store boards under cover and out of direct sunlight, keeping boards flat.

When handling QUINN-therm QRFR do not knock corners and edges. Cut QUINN-therm QRFR with a fine tooth saw or trimming knife.



Product Data
Properties Value QUINN-therm QRFR
Board width x length mm 2400 x 1200**
Board thickness mm 60 - 200
Board density kg/m3 30 - 34
Area per board m2 2.88
Edge profiles available   Butt edged
 
Performance Data
Properties Value QUINN-therm QRFR
Thermal conductivity* W/mK 0.022 - 0.023
Water vapour resistivity MNs/gm ~ 400
Compressive strength at 10% deformation kPa >150

* quoted in accordance with BS EN 13165:2001 ‘Thermal insulation for Buildings - factory made polyurethane foam products’.
** other sizes may be available upon request.



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Scotchtown,
Ballyconnell,
Co. Cavan
Tel : +353 49 9525600
Fax : +353 49 9525601

E info@quinn-therm.com

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